The size limits for SLA 3D printing at our facility are determined by the build volume of our SLA printers. Generally, SLA printers can produce parts with the following maximum dimensions: 1500 x 750 x 550 mm (59 x 30 x 22 in.)

It's important to note that these dimensions represent the maximum size of a single print. However, for larger parts, we employ techniques to divide the model into smaller segments. These segments are then printed and assembled to create the final large-scale part, ensuring both quality and integrity of the design. Whether it’s a small, intricate component or a larger, complex assembly, we are committed to delivering precision and excellence in every project.

The turnaround time for an SLS print order can vary based on the complexity and size of the order, current workload, and specific material used. Typically, most projects are completed within 1-5 business days. It's important to note that this is a general estimate. For larger or more complex projects, additional time may be needed for thorough post-processing and quality checks.

If your project is time sensitive, we do also offer expedited services for urgent projects, which may be subject to additional fees. We encourage our clients to discuss their project timelines with us during the initial consultation. This allows us to provide a more accurate lead time estimate based on the specific requirements of your project. Our goal is to deliver your SLA prints not only with exceptional quality but also in a timely manner that aligns with your project deadlines.

The cost of stereolithography (SLA) 3D printing is influenced by a variety of factors. Primarily the the majority of the cost is based  upon the amount of resin used for a part, including any support structures. The second largest factor is labor, due to SLA being an more labor-intensive 3D printing technology. SLA parts often require cleaning, curing, and finishing, such as sanding. The extent and complexity of these post-processing steps will add to the overall cost.

Any additional post-processing, such as dyeing, sealing, or painting, will add to the cost. These processes are labor-intensive and require additional materials.

We conduct a thorough pre-printing inspection which involves calibrating our SLS machines with precision and rigorously testing the material powder for quality to guarantee optimal printing conditions. During the printing process, our SLS printers are equipped with advanced monitoring systems. These systems track the printing process, promptly identifying and addressing any potential errors or inconsistencies.

Once the printing is complete, our team a detailed post-printing inspection. This crucial step involves an examination of the finished product, focusing on ensuring its accuracy, structural integrity, and surface finish meet our high standards. To further confirm the fidelity of the print to the original design, we perform dimensional accuracy checks. In this phase, we measure the printed parts and compare them against the original design specifications. This process is fundamental in ensuring that the final product not only meets but exceeds the expectations of our clients in terms of quality, precision, and functionality. At Forge Labs, every step in our quality control process is aligned with our commitment to delivering exceptional SLS printing results.